SaintyCo Softgel Encapsulation Line – Gelatin Melting, Mixing, Drying & Bottling – Turnkey System

The SaintyCo Softgel Encapsulation Processing Line is a comprehensive system designed to produce high-quality soft gelatin capsules efficiently. Below is a detailed breakdown of each component in the line:​

SaintyCo GMV-100 Gelatin Melting Tank:

• Function: This tank is responsible for melting and mixing gelatin, which is essential for forming the softgel capsule shells. ​
• Capacity: 100 liters
• Temperature Control: Capable of maintaining temperatures below 100°C
• Power Consumption: 4 kW
• Mixing Speed: Operates at 35 rpm
• Dimensions: 1,100 mm (L) x 650 mm (W) x 1,655 mm (H)
• Weight: Approximately 1,300 kg

SaintyCo Tumble Dryers (2 dryers, varying screen size to polish caps):

• Function: After encapsulation, these dryers remove excess moisture from the softgel capsules, ensuring uniform drying and preventing defects
• Quantity: Typically supplied in pairs
• Tumbler Size: Diameter of 316 mm and length of 417 mm
• Power Supply: 380 V, 50 Hz, 3-phase
• Dimensions: 1,400 mm (L) x 450 mm (W) x 800 mm (H) per unit.​
• Weight: Approximately 90 kg per unit.​

SaintyCo MST-100 Material Mixing Tank:

• Function: Designed for mixing various ingredients to prepare the fill material for the softgel capsules.​
• Capacity: 100 liters
• Temperature Control: Maintains product temperatures below 100°C
• Power Consumption: 4 kW heating element with a 0.75 kW mixing motor
• Mixing Speed: Operates at 35 rpm
• Dimensions: 1,100 mm (L) x 650 mm (W) x 1,655 mm (H)
• Weight: Approximately 1,300 kg

Automatic Airjet Cleaning Machine with Bottling Capabilities:

• Function: This machine cleans bottles using compressed air jets and a suction blower, ensuring they are free from contaminants before filling. It also offers bottling capabilities, streamlining the packaging process. ​multipackmachinery.com
• Speed: Capable of cleaning up to 200 bottles per minute, depending on bottle size. Attachment included with capability to house 6 different bottle sizes
• Bottle Diameter Compatibility: Handles bottles up to 65 mm in diameter
• Power Requirements: Operates on 415 VAC, three-phase power supply (50 Hz) and 220 VAC, single-phase power supply
• Compressed Air Requirement: Filtered air at 6 to 10 Bar, provided by the customer
• Conveyor Height: Adjustable between 750 mm and 840 mm
• Overall Dimensions: 3,000 mm (L) x 850 mm (W) x 1,225 mm (H)

This integrated processing line ensures a seamless workflow from gelatin preparation to capsule drying and final cleaning and bottling, optimizing efficiency and product quality in softgel production.​